Solution Description

UMC is the industry leader in gearbox technologies. In excess of our forty 12 months historical past we have launched numerous sector modifying gearboxes this sort of as the patented TNT gearbox, the 740, the 760, the 775 and more. We proceed to define and redefine business standards for gearbox efficiency, quality, features and technology. Our gearboxes are objective created to do the occupation. Never ever in excess of-engineered.

UMC stands guiding its items and is committed to manufacturing the ideal items for a worldwide marketplace.

740-U fifty:1 Ratio

Designed for more time spans, more substantial wheels, and heavier towers.
 

Functions and Positive aspects

• two.twenty five inch output shaft
• 50:1 gear ratio
• Cartridge enter and output seals
• Bigger enter bearings
• Enter shaft guard
• Exterior seal protectors for enter and output seals
• Leading oil fill plug
• Common mounting pattern
• Entire cycle expansion chamber with stainless steel protect
• Stuffed with severe force worm equipment oil
• Steel output shaft and enter shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Twin finished input shaft

740-UV 52:1 Ratio
Developed for lengthier spans, bigger wheels and heavier towers the place an prolonged output shaft is essential.
 This gearbox has all the very same abilities, functions and rewards that the regular 740 has with a number of tweaks. The output shaft is prolonged, the gear ratio is 52:1 and the enter shaft is created of ductile iron with a 25° strain angle enabling this gearbox to be utilised on middle pivot and lateral shift/ linear programs that come normal with these specifications.

Characteristics and Positive aspects

• 2.twenty five inch prolonged output shaft
• fifty two:1 gear ratio with 25° force angle
• Cartridge enter and output seals
• Bigger enter bearings
• Input shaft guard
• External seal protectors for enter and output seals
• Prime oil fill plug
• Universal mounting pattern
• Entire cycle enlargement chamber with stainless metal go over
• Stuffed with severe strain worm equipment oil
• Steel output shaft and ductile iron input shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Dual ended enter shaft

760-UV Gearbox

Created for corner techniques and lateral move carts exactly where an extended output shaft is needed

Growers typically use UMC’s 760-UV gearbox for the most extreme programs where an extended output shaft is essential. The gearbox is created for larger yearly hours of procedure whilst handling the large loads skilled on corner methods and lateral go carts as well as the most severe discipline conditions the place wheel rutting is distinguished, soil is hefty, and tower weights are larger.

The UMC 760-UV final travel gearbox is our biggest and most tough gearbox with an prolonged output shaft. It features a greater-diameter bull gear than the regular 740 collection to deal with 20% higher torque. It also attributes a 2.5″ output shaft to accommodate far more overhung load. It is designed for use on heart pivots, corners, lateral go/ linear irrigation systems and carts where a fifty two:1 equipment ratio and extended output shaft are standard requirements.

Functions and Benefits

• two.5″ output shaft
• fifty two:1 gear ratio with a 25° strain angle
• Special dual input and output seal design
• twenty% a lot more torque capability than the normal 740
• Bronze equipment optional
• Bigger input bearings
• Input shaft guard
• External seal protectors for enter and output seals
• eleven-Bolt mounting pattern
• Total cycle enlargement chamber with aluminum go over
• Crammed with severe strain worm equipment oil
• Steel output shaft and ductile iron input shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Dual finished enter shaft

TNT-2 Gearbox

Made for programs where the irrigation technique might require to be towed

This gearbox is the excellent answer for a towable irrigation method. Growers typically desire this gearbox above a gearbox with a towable hub. Simply disengage the worm and tow your system to its doing work spot, then re-interact the worm and you are prepared to run. The CX coupler is the excellent compliment for the TNT-2 gearbox due to the capability to manage coupler disengagement at the gearbox.

The UMC patented TNT-2 closing travel gearbox is made especially for apps the place a centre pivot or lateral go/ linear irrigation method demands to be towed. The gearbox offers the ability to disengage the worm equipment and permits customers to go methods from 1 location to another with no requiring a Towable Hub include on.

Functions and Rewards

• 2.25″ output shaft
• 50:1 equipment ratio
• Twin enter seals with triple lip output seals
• Bronze gear optional
• Input shaft guard
• External seal protectors for enter and output seals
• Top oil fill plug
• eleven-Bolt mounting sample
• Entire cycle growth chamber with stainless steel include
• Loaded with intense force worm equipment oil
• Metal output shaft and input shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Dual finished input shaft

760-UV Bronze Gearbox

Created for the most extreme circumstances the place an prolonged output shaft is needed.

Growers usually use The UMC 760-UV bronze gearbox for the most extreme applications the place an extended output shaft is essential. The gearbox is developed for greater yearly hours of operation while dealing with the large loads experienced on corner methods and lateral transfer carts as nicely as the most intense subject conditions the place wheel rutting is well known, soil is heavy, and tower weights are higher.

The UMC 760-UV Bronze last travel gearbox is our greatest and most durable gearbox with an prolonged output shaft created for the most extreme increasing circumstances. It functions a substantial strength aluminum bronze bull gear and a heat dealt with metal worm equipment providing it a a lot higher load capacity than the standard 760-UV. Additionally, this gear mixture significantly lowers equipment dress in, extending the beneficial life of the gearbox. It also characteristics a 2.5″ output shaft to accommodate more overhung load. It is developed for use on centre pivots, corners, lateral shift/ linear irrigation programs and carts the place a 52:1 gear ratio and extended output shaft are normal specs.

Functions and Rewards

• two.5″ output shaft
• 52:1 equipment ratio with a 25° force angle
• Exclusive dual input and output seal design and style
• Bronze Equipment
• Heat Taken care of Steel Worm Equipment
• More substantial input bearings
• Enter shaft guard
• Exterior seal protectors for enter and output seals
• eleven-Bolt mounting pattern
• Full cycle expansion chamber with aluminum cover
• Filled with extreme stress worm gear oil
• Steel output shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Dual ended enter shaft
• Also Offered Assembled in the United states

UMC is the industry leader in gearbox engineering. Above 37 yr history they have launched several industry shifting gearboxes this kind of as the patented TNT gearbox, the 740, the 760, the 775 and far more. CZPT continue to determine and redefine business specifications for gearbox performance, quality, functions and technologies. CZPT gearboxes are goal developed to do the work. By no means above-engineered.CZPT stands powering its merchandise and is committed to manufacturing the greatest goods for a world-wide industry.

###

###

###

###

Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.

editor by czh 2022-12-20