China Heavy Duty Flender Parallel Shaft Helical Three-Step High Power Reduction Gearbox in China agricultural gearboxes

Item Description

Weighty Obligation Flender Parallel Shaft Helical Three-Stage Higher Electrical power reduction gearbox in China
 

Function:

  • Recognized parallel shaft,proper-angle shaft modes and horizontal,vertical mounting modes. Using much less element parts.

  • Implementing sophisticated grinding procedure which improved the balance and the efficiency of transmit power with reduced sound.

  • Input mode: motor related flange, shaft input

  • Output manner:strong shaft with flat important,hollow shaft with flat crucial,hollow shaft with shrink disk,hollow shaft with spline relationship, strong shaft with spline link, reliable shaft with flange.

  • Mounting method:vertical, horizontal, swing base-mounted, torque-arm-mounted.

  • Ratio selection:1.23~450. It can be larger when combining with K&R sequence reducer.

    H & B SERIES

    Transmission phase B2 (ratio from 5~eighteen)
    B3 (ratio from twelve.5~90)
    B4 (ratio from 80~four hundred)

    Transmission phase H1 (ratio from 1.twenty five~5.6)
    H2 (ratio from 6.3~28)
    H3 (ratio from 22.4~112)
    H4 (ratio from 100~450)
    Housing material HT250 high-strength forged iron
    Housing hardness HBS190-240
    Equipment substance 20CrMnTi alloy metal
    Surface area hardness of gears HRC58°~62 °
    Equipment main hardness HRC33~40
    Input / Output shaft substance 42CrMo alloy metal
    Enter / Output shaft hardness HRC25~thirty
    Machining precision of gears correct grinding, 6~5 Grade
    Lubricating oil GB L-CKC220-460, Shell Omala220-460
    Warmth remedy tempering, cementiting, quenching, and many others.
    Efficiency 92%~98% (is dependent on the transmission phase)
    Sounds (MAX) sixty~68dB
    Temp. rise  (MAX) 40ºC 
    Temp. rise (Oil)(MAX) 50ºC
    Vibration ≤20µm
    Backlash ≤20Arcmin
    Manufacturer of bearings China Best brand HRB,LYC,ZWZ or other makes asked for, NSK…..
    Model of oil seal NAK— ZheJiang or other brands asked for

Complex parameters

Ratio 3.forty one-289.74
Enter power .twelve-160KW
Output torque sixty one-23200N.m
Output pace five-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, one stage flange mounted, Flange-mounted with prolonged bearing hub
Enter Approach Flange input(AM), shaft input(Advert), inline AC motor input, or AQA servo motor
Brake Launch HF-guide release(lock in the brake launch position), HR-guide release(autom-atic braking placement)
Thermistor TF(Thermistor defense PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Placement AB
Sort H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing materials HT200 large-toughness cast iron from R37,forty seven,fifty seven,sixty seven,77,87
Housing material HT250 High power solid iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Performance ninety two%-97%
Lubricant VG220
Security Class IP55, F class

Quality Management
Good quality:Insist on Improvement,Try for CZPT With the growth of products producing indurstry,customer never satirsfy with the current good quality of our goods,on the opposite,wcreate the value of quality.
Top quality policy:to increase the overall stage in the subject of electricity transmission  
Quality Look at:Constant Improvement , pursuit of excellence
Quality Philosophy:Top quality creates value

three. Incoming High quality Manage
To establish the AQL acceptable stage of incoming substance handle, to provide the material for the total inspection, sampling, immunity. On the acceptance of experienced merchandise to warehousing, substandard goods to just take return, verify, rework, rework inspection dependable for monitoring negative, to monitor the supplier to just take corrective measures to stop recurrence.

four. Procedure Quality Manage
The manufacturing website of the very first examination, inspection and ultimate inspection, sampling in accordance to the needs of some tasks, judging the high quality modify pattern identified abnormal phenomenon of production, and supervise the production division to enhance, eradicate the abnormal phenomenon or condition

5. FQC(Closing QC)
Right after the producing division will total the solution, stand in the customer’s place on the concluded product good quality verification, in buy to make certain the top quality of consumer expectations and demands.

six. OQC(Outgoing QC)
Soon after the item sample inspection to establish the experienced, making it possible for storage, but when the completed merchandise from the warehouse ahead of the formal shipping of the products, there is a examine, this is known as the cargo inspection.Verify content:In the warehouse storage and transfer status to verify, even though confirming the supply of the merchandise is a merchandise inspection to establish the competent

Certifications

packaging

FAQ

1. How to select a gearbox which satisfies our need?

You can refer to our catalogue to pick the gearbox or we can help to choose when you give

the complex information of necessary output torque, output speed and motor parameter and many others.

 

2. What data shall we give prior to placing a purchase buy?

a) Variety of the gearbox, ratio, input and output sort, enter flange, mounting position, and motor informationetc.

b) Housing colour.

c) Buy quantity.

d) Other unique specifications.

 

3. What industries are your gearboxes getting used?

Our gearboxes are commonly utilised in the places of textile, foodstuff processing, beverage, chemical sector,

escalator,automatic storage tools, metallurgy, tabacco, environmental safety, logistics and etc.

 

four. Doyou offer motors?

We have secure motor suppliers who have been coperating with us for a prolonged-time. They can give motors

with higher high quality.  

 

US $59-2,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Transmission stage B2 (ratio from 5~18)
B3 (ratio from 12.5~90)
B4 (ratio from 80~400)

###

Transmission stage H1 (ratio from 1.25~5.6)
H2 (ratio from 6.3~28)
H3 (ratio from 22.4~112)
H4 (ratio from 100~450)
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 92%~98% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40ºC 
Temp. rise (Oil)(MAX) 50ºC
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
Brand of oil seal NAK— Taiwan or other brands requested

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position AB
Type H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class
US $59-2,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Transmission stage B2 (ratio from 5~18)
B3 (ratio from 12.5~90)
B4 (ratio from 80~400)

###

Transmission stage H1 (ratio from 1.25~5.6)
H2 (ratio from 6.3~28)
H3 (ratio from 22.4~112)
H4 (ratio from 100~450)
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 92%~98% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40ºC 
Temp. rise (Oil)(MAX) 50ºC
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
Brand of oil seal NAK— Taiwan or other brands requested

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position AB
Type H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
agriculturalparts

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
agriculturalparts

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
agriculturalparts

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China Heavy Duty Flender Parallel Shaft Helical Three-Step High Power Reduction Gearbox in China     agricultural gearboxes	China Heavy Duty Flender Parallel Shaft Helical Three-Step High Power Reduction Gearbox in China     agricultural gearboxes
editor by czh 2023-01-31

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